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sakshi21092001 edited this page Feb 19, 2020 · 87 revisions

PROBLEM DEFINITION

Need statement: Clay/Dough ball making machine

SR.NO Questions Answer Objective/Function/Constrains
1 Should the machine be automatic or manual? The machine should be semiautomatic Objective
2 What should be the size of the machine ? As compact as possible Objective
3 How many laddus to be made simultaneously? 1 to 2 laddus per set constraint
4 What may the diameter of each laddu ? 2.5 cm constraint
5 Machine should be fixed or portable? The Machine should be portable Objective
6 How much the machine should cost ? Within Rs 5000 Constraint
7 What other features are expected ? It should be safe and hygienic Objective
8 What other functions it should perform? * It should have a container to store the laddu dough provided manually * It should make the chunks of the dough function
9 within how many days it should be ready? within 3 months constraint

BASIC SURVEY AND REQUIREMENTS

SR.NO Observation from survey Requirements
1 Weight of the machine It should be easy to carry and portable
2 Cost Machine should be built with a budget of Rs.5000
3 Number of laddus per set 1-2 laddus per set
4 Materials to be used Materials used to build must be non-toxic and light weight

IDENTIFYING THE CLIENT'S OBJECTIVES

SR.NO Objectives
1 Machine should be semi-automatic
2 Machine should be portable
3 Machine should be hygienic
4 Machine should be user-friendly
5 Machine should be as compact as possible

IDENTIFYING CONSTRAINTS

SR.NO Constraints
1 The machine should make 1-2 laddus per set
2 The size of each laddu should be of diameter 2.5cm
3 The budget should be around Rs.5000
4 The machine should be ready in 3 months

ESTABLISH FUNCTIONS

SR.NO Functions
1 It should have a container to store the dough provided manually
2 It should make the chunks of the dough
3 It should make dough balls of required size
4 It should run for appropriate amount of time without malfunctioning

PROBLEM DEFINITION

The laddu making machine should be semi-automatic. The machine should be safe and hygienic. It should be as compact as possible and portable. The machine should make 1-2 laddus simultaneously. The dough balls should have a diameter of about 2.5 cm. The machine should be ready in about 3 mounts and the budget is Rs.5000. The machine should have a container to store the laddu dough that is manually provided. Then it should make chunks of the laddu dough, then shape it and collect it in a container.

GATHERING PERTINENT INFORMATION

INTRODUCTION

This invention is useful for moulding of any food material, which has the property of binding particles together. The moulding machine can mould the food material in any geometrical shape such as sphere, square, rectangle, etc. The moulded food materials obtained by using this device of the present invention are of uniform dimension and geometry and are obtained continuously.

PERTINENT INFORMATION

During festivals, there is a rise in the demand for sweet products and many times due to limited production, only a few customers are satisfied, so there is a need for automating the process of sweet product making plants. Automating the process will improve productivity. The laddu making machine is one of such machines that helps to ease the process of making laddu. It is a semi-automated machine where the laddu dough is manually put into the machine and once the laddus are ready they are collected in a container.

SOME SIMILAR MACHINES

https://cpimg.tistatic.com/04543235/b/4/Automatic-Rasgulla-Making-Machine.jpg

https://tiimg.tistatic.com/fp/1/006/063/laddu-making-machine-370.jpg

https://i.ytimg.com/vi/Byqkt58mmE0/maxresdefault.jpg

REFERENCES

https://www.youtube.com/watch?v=9ObU7MdmMqg

https://www.youtube.com/watch?v=vfDS3IlbDxs

https://www.youtube.com/watch?v=ok3jRkoCmAw

https://www.youtube.com/watch?v=KNRLoeVzvd0

https://www.youtube.com/watch?v=k6mXHlazdU8

FUNCTIONAL TREE

FUNCTIONAL TREE CLUSTERING

MORPHOLOGICAL CHART

clustr functn.png

WEIGHTAGE FOR THE OBJECTIVES

SR.NO Objectives Weightage
1 Machine should be semi-automatic 6
2 Machine should be portable 2
3 Machine should be hygienic 8
4 Machine should be user-friendly 7
5 Machine should be as compact as possible 4

PUGH CHART

SR.NO Objectives Weightage Desgin 1 Design 2 Desing 3 Design 4 Design 5
1 Machine should be semi-automatic 6 ++ 0 DATUM + +
2 Machine should be portable 2 0 - DATUM - ++
3 Machine should be hygienic 8 0 0 DATUM 0 0
4 Machine should be user friendly 7 + 0 DATUM 0 +
5 Machine should be as compact as possible 4 0 + DATUM - +
+ score 19 0 0 6 21
- score 0 -2 0 -6 0
Total 19 -2 0 0 21

JUSTIFICATION

DESIGN NO Objectives SCORE GIVEN JUSTIFICATION
1 Machine should be semi-automatic 12 Dough is easily got from the container
Machine should be portable 0 Similar to datum
Machine should be hygienic 0 Similar to datum
Machine should be user-friendly + more easier to operate than datum
Machine should be as compact as possible 0 Similar to datum
DESIGN NO Objectives SCORE GIVEN JUSTIFICATION
2 Machine should be semi-automatic 0 Similar to datum
Machine should be portable -2 is very difficult to carry
Machine should be hygienic 0 Similar to datum
Machine should be user-friendly 0 Similar to datum
Machine should be as compact as possible + is more compact compared to datum
DESIGN NO Objectives SCORE GIVEN JUSTIFICATION
3 Machine should be semi-automatic Datum
Machine should be portable Datum
Machine should be hygienic Datum
Machine should be user-friendly Datum
Machine should be as compact as possible Datum
DESIGN NO Objectives SCORE GIVEN JUSTIFICATION
4 Machine should be semi-automatic 6 Dough is easily got from the container
Machine should be portable -2 its difficult to move
Machine should be hygienic 0 Similar to datum
Machine should be user-friendly 0 Similar to datum
Machine should be as compact as possible -4 is very large
DESIGN NO Objectives SCORE GIVEN JUSTIFICATION
5 Machine should be semi-automatic 6 Dough is easily got from the container
Machine should be portable 4 Since the is not very large, it is easily portable
Machine should be hygienic 0 Similar to datum
Machine should be user-friendly 7 More easier to operate than datum
Machine should be as compact as possible 4 More compact than datum

SELECTION OF DESIGN

According to the PUGH chat, design 5 scores the highest and is the best of the 5 designs. Therefore design 5 is selected.

VIRTUAL IMPLEMENTATION

Sub-systems : 1.Storage 2.Shaping

Subsystem 1:

Flow chart:

3-D model : Circuit :

Bill of materials :

SL.No Part name Quantity Price
1 GI sheet 5 sheets of (25*25)cm 250
2 DC motor 1 200
3 Arduino Mega 2650 1 890
4 Acrylic rod 1 -

Subsystem 2:

Flow chart:

3-D model :

Circuit :

Bill of materials :

SL.No Part name Quantity Price
1 Feed screw 3 -
2 DC motor 3 600
3 Arduino Mega 2650 1 890
4 Acrylic rod 3 -
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